Magnetic grate separator in housing MSS-MC

Magnetic grate separator in housing MSS-MC

A magnetic grate separator is designed to separate in a quick and easy way magnetic iron contamination from free-flowing substances of good bulk properties and to protect the machinery that subsequently treats these materials.

The basic elements of the magnetic grate separator in housing are one or two rows of magnetic grates (consisting of stainless steel tubes). While the material flows over the magnetic tubes, a very strong magnetic field (generated by the neodymium NdFeB magnets inside of the tubes) traps all metallic particles on the surface of the tubes. The magnetic grates inside of the housing are placed one above the other and the upper set of tubes consists of one tube less. The grate sieve - created in this way – is in a very intensive contact with the flowing material, can capture even the smallest ferromagnetic impurities and guarantees an extremely high separation efficiency. The captured metal contaminants are pushed to the underside of the tube where they are out of contact with the product flow preventing washoff back in to the clean material.

In order to ensure a quick and easy connection, the separator housing is standardly ended by flanges (standard type, Jacob quick-connect fasteners or flanges according to client's needs) in sizes from 100 to 300 mm, but we can adjust the connection type as well as its size and the inbuilt height to client's requirements.

We offer the magnetic box separators in three different surface finishes:  

  • sandblasted (Ra 1.6 µm)
  • internally polished (Ra 0.14 µm)
  • fully polished (Ra 0.14 µm)

From the design point of view, we deliver the product in two versions:

  • bare magnetic cores in a stainless steel tube grate (the magnetic tubes comprising bare magnetic cores are housed in a stainless steel tube grate). The advantage of this version consists in its higher magnetic induction.
  • "tube in tube" variant (magnetic cores are hermetically sealed off in a stainless steel tube and only then inserted into the stainless steel tube grate). This design has some important advantages: it both extends the service life of the expensive magnetic cores (as e. g. water cannot penetrate to the cores and damage them), they cannot get worn during e. g. cleaning, the risk of splitting of the magnet or its nickel plating is eliminated (and subsequently also the undesirable penetration of such particles into the cleaned material) and the resistance of the complete grate system with respect to abrasion is improved. A slightly lower magnetic induction on the grate surface then represents its minor disadvantage.

Besides the above mentioned "tube in tube" (= double wall) design, the wear resistance of the magnetic grids can be improved by use of thicker wall tubes or by application of a special abrasion-resistant coating.

We deliver MSS-MC in several variants:

MSS-MC

This is a conventional design where the magnetic grates are installed crosswise with respect to the entrance door. The material flow as well as the tube contamination status can be checked thanks to an inspection window.

The grates can be taken out of the separator (e. g. for cleaning) and afterwards cleaned very easily and quickly (as the ferromagnetic particles drop away off the grate tube surface spontaneously as soon as the magnetic cores are manually pulled out of the stainless steel tubes).

 

MSS-MC IN

This innovated separator has the magnetic grates placed parallelly to the door opening, unlike the standard grate separator. The advantage of this design consists above all in the fact that the separators of larger dimensions can be equipped with guiding bars which will make heavy magnetic grate handling easier (it is not necessary to take it fully out of the separator body for cleaning). Moreover, the internal structure of this special separator has been modified in order to limit undesirable material accumulation in any part of the separator (which is important e. g. in order to comply with the strict hygienic requirements referring to food processing or pharmaceutical applications).

MSS-MC EKO

This budget-wise version of the box separator does not offer all options provided by standard magnetic box separators, however, on the other hand, it has several indisputable advantages. It is ideal for applications in piping systems where MSS-MC or MSS-MC IN could not be installed because of height limitations (the installation height of MSS-MC EKO is only 50 mm, so this separator can be used nearly at any application place). Both-sided standard JACOB flanges ensure easy and quick fastening and that is why hopper outlets, tube end pieces for big bag filling etc. are very suitable fields for the application of MSS-MC EKO (and its selling price is also very attractive). Its disadvantages consist in a lower capacity (it is only a single grate separator with narrower tubes, and that is why it is suitable for less contaminated materials) and the necessity of taking the separator out of the piping system during the cleaning (of course, only if it is installed in a pipeline and not e. g. at a hopper outlet). 

MSS-MC HL

This special grate magnetic separator is fitted with exceptionally robust (but at the same time also lightweight) steel flange, it has a very low built-up height and is provided with a flap for manual interruption of the material flow into the separator. All these parameters predefine this separator for the plants or lines where the central interruption of the material flow into the separator could be problematic or unsuitable. The robust design at the same time guarantees that the separator will resist to even very high weight load. Other parameters are similar as those of MSS-MC IN, i.e. the separator has magnetic grates mounted in the direction of entrance door opening so that the grates can be pulled out from the separator for cleaning and cleaned easily a quickly. The separator is intended primarily for piping applications in the plastic industry (it is to be positioned in front of injection moulding presses, extrusion machines, etc.).

MSS-MC COMPACT

It is an economical but at the same time fully functional version of the magnetic grate separator for applications in JACOB piping systems. The separator is terminated on both sides with JACOB flanges (with the diameter ranging from 50 mm to 300 mm), however, when compared with standard grate separators, it is cheaper, lighter and has also a lower built-up height. Moreover, a round body of the separator ensures smooth flow of material through the separator (undesirable material sticking or accumulation inside of the separator does not take place). The separator has magnetic grates mounted in the direction of entrance door opening so that the grates can be pulled out from the separator for cleaning and cleaned easily and quickly. Thanks to the termination with the JACOB flanges, this separator has multi-sector utilization (it can be applied e.g. behind exhaustion device or dust separator).

Magnetic box grids are mostly used in the area of recycling and waste treatment, food processing, pharmaceutics, wood processing, plastic industries, mining and mineral processing, industrial production of ceramics and glass etc.

   

Extra value added

Magnetic force (induction) generated by the extremely strong permanent magnets from rare earth ores does not let through any unwanted ferromagnetic impurities – and that is why the application options of our products are nearly unlimited (they find their use in chemical, plastic, automotive, building and pharmaceutical industries, food processing, mining etc.).

Our company goal is not only to manufacture and deliver a product, but above all to find and offer an exact solution satisfying the requirements and needs of just YOUR company. In these days of rapid changes in technology it is very difficult to keep up with the latest trends even in the field of your own activity, not to mention other industrial or foreign branches. And that is why we offer you our technical support based on our know-how and our experience. We hope that you - as well as our present clients - will also appreciate our assistance with solving problems regarding the separation of magnetic particles from your products, that we will help to protect your expensive machinery and that our solutions will make your production process even more fluent. If you are looking for a solution of a problem with separation or detection of ferromagnetic impurities in your goods, do not hesitate to contact us. We can help you.

Free magnet audit

Free magnet audit is an exceptional service thatSollau_serviceman.jpg

  • checks the function of the magnetic separator (if the tramp metal is effectively trapped)
  • examines if the magnetic separator fulfils its potential and meets application requirements
  • evaluates the effective pull, the status, the location and the cleanness of the applied magnets

During the audit, we do not only inspect your magnetic equipment, but we also

  • provide training on care and maintenance of magnetic separators
  • suggest the measures to be taken in order to improve the operating efficiency of the magnetic separation related to your products and materials
  • identify the key areas in your company where the application of magnetic separators could enhance the operating performance, reduce operating costs, purify the product or protect processing equipment from metal damages

Audits are conducted by SOLLAU specialists that - in co-operation with the client - develop an audit plan and determine priorities. During the audit, the auditor physically inspects and measures the effective strength of the magnetic separator. He also photographs and documents the state of the device. After the check is completed, the auditor issues a detailed report including the results of the effective strength findings. The inspection results are also important references for internal quality assurance and help analyse biological, chemical and physical hazards (HAACP) as well as ensure high quality production (QA).

 

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Contact us

e-mail info@sollau.cz

Phone +420 576 013 873

SOLLAU s.r.o.
Hrivinuv Ujezd 212
763 07 Velky Orechov
Czech Republic

VAT ID: CZ29261759

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