Dry high intensity magnetic separator LSV

The laboratory highly magnetic separator, equipped with an extra strong magnetic roll, is a scaled-down (but fully operational) version of the permanent multi-stage magnetic separator VMSV. It is used for a continuous and automatic separation also of very small (even c.30 µm) and lightly magnetic particles (e.g. magnetic stainless steel or also some kinds of paramagnetic minerals) in laboratory conditions.

This extraordinarily powerful as well as compact and modular magnetic separator consists of a vibratory feeder and a pair of rollers. The drive roller is magnetic (with a rotational speed control according to the character of cleaned material and working needs) and the driven one is non-magnetic. This roller pair is mutually connected to each other with a very thin, but extremely sturdy conveyor belt from kevlar or glass-teflon (available also in a non-sticky version). The magnetic field of the magnetic roller reaches the height of maximally c. 10 mm, and therefore the height of the material transported on the conveyor belt should not exceed 5 mm (and we recommend the max. height of 2 mm in order to achieve the highest efficiency).

After loosening the material by means of a vibrating feeder, the material falls down on the conveyor belt. Ferrous particles are caught up through the magnetic field of the roller and brought behind its axis into the container for ferromagnetic contaminants. The purified material (i.e. non-magnetic particles) will fall off by the instrumentality of gravitation into the container for the pure product - situated under the driving roller. Thanks to a special flow divider of the magnetic and non-magnetic material (angularly and axially adjustable) it is also possible to separate even the third fraction from the pure material. The third kind of the material can be found between the pure material and the ferromagnetic contaminants (thus it involves the lightly magnetic material, i. e., partly contaminated with iron particles). The separative process can be repeated as often as needed, because both the pure material and partly contaminated material and also the separated ferromagnetic particles are stored in independent containers under the conveyor belt (let us bear in mind, that the LSV, as an extremely strong magnetic separator, is able to catch also pieces of plastic, rubber, stones or wood slightly contaminated with e. g. iron oxides. That is why, its role is irreplaceable when doing laboratory testing and evaluating the processed materials.).

The vibratory feeder with an integrated filling hopper is the inseparable part of this special magnetic separator. The dimensions of the filling hopper accurately correspond with the conveyor belt width and the needed material dosing can be preset by means of a vibration regulator. The LSV magnetic roller is equipped with an appliance for a simple set up of the optimum conveyor belt tensioning and the drive roller motor is provided with a variable speed unit, which enables regulating the conveyor belt speed when required.

The rare earth roll separator is determined for the most demanding customers, requiring the separation even of the finest ferromagnetic particles. In case of using extremely thin conveyor belts (e. g. from kevlar or glass-teflon), the maximum particles’ size coming into contact with this separator, should not exceed 5 mm. Bigger particles could namely damage the conveyor belts very fast (when processing bigger fractions of metal contaminants and/or the material itself, thicker conveyor belts can be used, however, their application will lead to the diminution of magnetic efficiency of this special separator).

Thanks to the material quality used, when producing the magnetic roller (combination of extra strong NdFeB magnets with special steel washers and the very thin but highly sturdy kevlar or glass-teflon conveyor belt) this top separator is able to achieve a surface magnetic induction up to 21,000 gauss. This is a value, which has been reached so far only by electromagnetic separators. On the other hand, let us bear in mind that the reached value of the magnetic induction of the magnetic roller is not so important as the density of the magnetic poles, because the LSV is often used for catching small ferromagnetic particles. Should the distances between the magnetic poles be too large (in order to achieve the maximum magnetic induction), the very strong magnetic field generated in this way will not be exploitable for catching tiny impurities – because these would slip through due to big distances between the magnetic poles. Therefore, in combination with the very dense poling the optimum value of the magnetic induction on the roller surface ranges about 11,000 gauss (to achieve the maximum capture also of very small ferromagnetic particles).

The laboratory variant of the roll magnetic separator finds its use in the food-processing industry (especially for material testing or final cleaning of meat and bone meal or salt from salt mines), in pharmaceutics, at e-scrap recycling (e.g. for removing undesirable slightly magnetic stainless particles), in the foundry industry (for purification of various sorts of foundry sand), in the glass and ceramic industry (for separation of undesirable magnetic particles from silica and various sorts of glass sand, china clay, limestone, clay).

The separator is also used in the chemical industry (for cleaning pigments), when producing refractional materials (for purification and cleaning of fireclay, abrasive solids etc.) and in the mining and minerals processing (a classical use is the enrichment and cleaning of feldspars, manganese, pegmatite, bauxite, magnesite, titanium, staurolite, haematite, barit, swelling clay, potash, quartz, diamonds, rare earths, e.g. boron, gold, scandium, iron ore, talcum, zircon and many others).

   

Extra value added

Magnetic force (induction) generated by the extremely strong permanent magnets from rare earth ores does not let through any unwanted ferromagnetic impurities – and that is why the application options of our products are nearly unlimited (they find their use in chemical, plastic, automotive, building and pharmaceutical industries, food processing, mining etc.).

Our company goal is not only to manufacture and deliver a product, but above all to find and offer an exact solution satisfying the requirements and needs of just YOUR company. In these days of rapid changes in technology it is very difficult to keep up with the latest trends even in the field of your own activity, not to mention other industrial or foreign branches. And that is why we offer you our technical support based on our know-how and our experience. We hope that you - as well as our present clients - will also appreciate our assistance with solving problems regarding the separation of magnetic particles from your products, that we will help to protect your expensive machinery and that our solutions will make your production process even more fluent. If you are looking for a solution of a problem with separation or detection of ferromagnetic impurities in your goods, do not hesitate to contact us. We can help you.

Free magnet audit

Free magnet audit is an exceptional service thatSollau_serviceman.jpg

  • checks the function of the magnetic separator (if the tramp metal is effectively trapped)
  • examines if the magnetic separator fulfils its potential and meets application requirements
  • evaluates the effective pull, the status, the location and the cleanness of the applied magnets

During the audit, we do not only inspect your magnetic equipment, but we also

  • provide training on care and maintenance of magnetic separators
  • suggest the measures to be taken in order to improve the operating efficiency of the magnetic separation related to your products and materials
  • identify the key areas in your company where the application of magnetic separators could enhance the operating performance, reduce operating costs, purify the product or protect processing equipment from metal damages

Audits are conducted by SOLLAU specialists that - in co-operation with the client - develop an audit plan and determine priorities. During the audit, the auditor physically inspects and measures the effective strength of the magnetic separator. He also photographs and documents the state of the device. After the check is completed, the auditor issues a detailed report including the results of the effective strength findings. The inspection results are also important references for internal quality assurance and help analyse biological, chemical and physical hazards (HAACP) as well as ensure high quality production (QA).

 

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Contact us

e-mail info@sollau.cz

Phone +420 576 013 873

SOLLAU s.r.o.
Hrivinuv Ujezd 212
763 07 Velky Orechov
Czech Republic

VAT ID: CZ29261759

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