Telescopic rotational magnetic separators MSR-MC
Rotating magnetic separator MSR-MC with the easy cleaning system provides simple, highly efficient and fast separation of the finest ferromagnetic particles (from 30 µm in size) from materials of worse bulk and pouring properties (such as cereals, flour, powder, sawdust etc.) that tend to bridge and could block or damage e. g. the usual magnetic separators equipped with static grids.
Design and advantages of the rotary separator
The rotating magnetic grid consists of a set of magnetic cores hermetically sealed in stainless steel tubes that are inserted into a rotating protective grid. Thanks to the protection of the magnetic cores by two stainless steel tubes, this “tube-in-tube” system offers several advantages:
- long lifetime of the costy magnetic cores (protection from water, mechanical wear during the cleaning etc.)
- elimination of the contamination risk (of the cleaned material by a piece of a chipped magnetic core or its surface coating)
- enhanced abrasive resistance of all the magnetic grid
- a strong magnetic field (generated by the neodymium magnets inside the stainless steel tubes) traps all ferromagnetic particles on the surface of the magnetic grid
- as the set of magnetic tubes is turned by a motor, the rotating grate labyrinth is in a very intense contact with the flowing material and (unlike any standard static magnetic grates) evenly exposed to the abrasive effect of the falling material along the entire circumference of the protective tubes (what contributes to a lower risk of abrading the protective stainless steel tubes as well as to the extension of their lifetime).
- another indisputable advantage of this separator consists in the fact that the cleaned material falls through the permanently rotating system of magnetic tubes (the speed of rotation can be adjusted according to the permeability of the cleaned material), thus preventing clogging of the separator by the flowing material
- the rotating grate magnet can be cleaned very quickly and easily, as all ferromagnetic particles trapped on the grate surface will fall off when the magnetic tubes are pulled out of the stainless steel protective tubes
Customer care
Your project will be taken care of by us from beginning up to the very end. It does not end with the order placed at us. We will provide the full support for all the time of the use of the separator.
1. We will come
2. We will align and design
3. We will make a made-to-measure product
4. We will install
5. We will put into operation and school in
6. We will provide authorized service
We guarantee tests withing three days!
Make sure that our device perfectly meets your expectations!
We will provide tests of your material on our magnetic separators for FREE!
We are able to manufacture this magnetic separator with the maximum induction of 16 000 G on the core and 11 500 G on the magnetic pipe sheating. Tolerance is +/- 10 %.
What pipeline is the rotary magnetic separator connected to?
In order to ensure a quick and easy application, the separator housing ends with flanges (square, standard, Jacob or customised ones). Depending on the model, the characteristics of the standard version of the MSR-MC Separator are as follows: diameters from 150 to 350 mm, inner heights from 220 to 400 mm and capacities from 6 to 48 m3 per hour (but we can adjust the connection type and separator size to the client's requirements).
Double effective separation
Our product portfolio also includes rotary separators equipped with two magnetic grates placed on the same shaft (i. e., the shaft carries an inner and an outer magnetic ring). Such a configuration allows in fact for a quadruple separation (compared with static one-row grid separators) and that is why this type of separator is usually used in industries in which the cleanliness of the material is a critical factor (e. g., in the pharmaceutical industry).
SOLLAU – our products are welded by real professionals!
SOLLAU certifications:
Authorization to perform welding on pressure equipment according to PED 2014 / 68 / EU
Pressure welder certificate according to EN-ISO 3834 - 2, EN 1090 - 2, EN 13480 - 1 to 5, EN 13445 - 1 to 5
MSR-MC
- Magnetic grate moves on slides (it is not necessary to take it out of the separator during cleaning)
- Easier, faster and safer cleaning
- Dense magnetic sieve (up to 12 magnetic tubes)
- 16 000 Gauss on the magnetic core and up to 11 500 Gauss on the stainless steel protective cover
The uniqueness of the technical solution of this model consists in the magnetic grate system moving on telescopic slides, facilitating the separation process.
The cleaning of the separator is a two-step process. Step 1: the complete magnetic grate on the slides is pushed to the first position (i. e., out of the separator). Step 2: magnetic cores are moved to the next position (i. e., out of the protective stainless steel tubes), what results in the automatic falling off of the ferromagnetic particles accumulated on the surface of the protective tubes. there is a small container under the separator door in which, when cleaning the separator, The separated ferromagnetic material is collected.
Thanks to the slides, the magnetic grate forms an integral part of the magnetic separator, making the handling of the grate and the magnetic bars a convenient task.
On a special request, the separator can also be equipped with a shutting flap for a manual interruption of the material flow into the separator as well as with a mechanical or electromagnetic safety lock etc.
| Product | Maximum capacity (m3/h) | Dimension of input/output (mm) | Datasheet |
|---|---|---|---|
| MSR-MC 150 N | 6 | 150 x 150 | display PDF |
| MSR-MC 200 N | 9 | 200 x 200 | display PDF |
| MSR-MC 250 N | 15 | 250 x 250 | display PDF |
| MSR-MC 300/8 N | 24 | 300 x 300 | display PDF |
| MSR-MC 300/12 N Version with one inner and one outer magnetic ring. |
18 | 300 x 300 | display PDF |
MSR-MC EKO
- Budget version (attractive price/performance ratio)
- Dense magnetic sieve (up to 14 magnetic tubes)
- 16 000 Gauss on the magnetic core and up to 11 500 Gauss on the stainless steel protective cover
The MSR-MC EKO rotating magnetic separator represents an economical version of the standard MSR-MC separator. Albeit cheaper, the MSR-MC EKO Separator is equipped with the easy cleaning tube-in-tube system, containing neodymium magnets as strong as those used in the standard MSR-MC version.
This magnetic separator was developped in order to offer a rotary separator also to the clients who cannot afford to purchase the standard MSR-MC version for financial reasons or who find the standard variant unnecessary over-sophisticated. As the magnetic grates of the MSR-MC EKO are not placed on slides, the handling of magnetic cores, especially in case of large models, is more difficult. Besides, the separator is not equipped with the the integrated container to trap the ferromagnetic impurities (because the cleaning of the grate takes place outside the magnetic separator).
| Product | Maximum capacity (m3/h) | Dimension of input/output (mm) | Datasheet |
|---|---|---|---|
| MSR-MC EKO 200 N | 9 | 200 x 200 | display PDF |
| MSR-MC EKO 250 N | 15 | 250 x 250 | display PDF |
| MSR-MC EKO 300/8 N | 24 | 300 x 300 | display PDF |
| MSR-MC EKO 300/12 N Versions with two magnetic grids (one internal and one external) |
18 | 300 x 300 | display PDF |
| MSR-MC EKO 350/10 N | 30 | 350 x 350 | display PDF |
| MSR-MC EKO 350/14 Versions with two magnetic grids (one internal and one external) |
26 | 350 x 350 | display PDF |
MSR-MC EKO (two-rotor version)
- Budget version (attractive price/performance ratio)
- High processing capacity (up to 48 m3/h)
- Dense magnetic sieve (up to 24 magnetic tubes)
- 16 000 Gauss on the magnetic core and up to 11 500 Gauss on the stainless steel protective cover
The economical version of the MSR-MC EKO is also offered in a special (extended) variant for large piping systems (using two parallely placed rotors), capable of covering a maximum width of 600 mm.
| Product | Maximum capacity (m3/h) | Dimension of input/output (mm) | Datasheet |
|---|---|---|---|
| MSR-MC EKO 400x200 N | 18 | 400 x 200 | display PDF |
| MSR-MC EKO 500x250 N | 30 | 500 x 250 | display PDF |
| MSR-MC EKO 600x300/16 N | 48 | 600 x 300 | display PDF |
| MSR-MC EKO 600x300/24 N Versions with two magnetic grids (one internal and one external) |
36 | 600 x 300 | display PDF |
The MSR-MC is a rotational magnetic separator whose magnetic tubes actively rotate via an electric motor — unlike the fixed grates of a classic separator. The rotation allows the separator to process difficult, poorly flowing materials that could block or damage a standard grate separator, while capturing ferromagnetic contaminants from 30 µm.
The standard MSR-MC has magnetic grates mounted on carriages — cleaning takes place directly inside the separator body in two positions, making it more convenient and faster, especially for larger units. The MSR-MC EKO is an economical variant without carriages, where the grate is removed and cleaned outside the separator. We recommend the MSR-MC EKO where lower purchase costs are the priority and cleaning frequency is not high.
Cleaning of the standard MSR-MC takes place in two positions directly inside the separator body — the carriage-mounted grate is first moved to the first position, then the magnetic cores retract and the ferromagnetic contaminants fall away from the tube surfaces into the attached collection container. With the MSR-MC EKO version, the grate is removed from the separator body and cleaned outside.
Versions labelled /12 or /14 are fitted with both inner and outer magnetic rings — the material effectively passes through fourfold separation compared to a static single-row separator. We recommend this variant for applications with particularly high material purity requirements, such as in the pharmaceutical and food industries.
The separator reaches a flux density of 16,000 G at the core and 11,500 G at the surface of the magnetic tube (tolerance ±10%) and captures ferromagnetic contaminants from 30 µm, including particles from magnetised stainless steel. The "tube within a tube" system hermetically protects the magnetic cores from water and mechanical wear, significantly extending their service life.
The standard MSR-MC is manufactured in connection sizes from 150 to 350 mm with a capacity of 6 to 24 m³/h. The twin-rotor MSR-MC EKO covers pipe widths up to 600 mm with a capacity of up to 48 m³/h. Flanges are supplied as standard, in JACOB design or according to customer requirements.
The MSR-MC is designed for bulk and difficult-flowing materials in the food, pharmaceutical, chemical and plastics industries — wherever a classic grate separator risks blockage. We lend the separator for free testing at your facility and also carry out a free test of a sample of your material.
Which industrial branches can the rotary magnetic separator be used in?
Rotating grate magnets are mostly used in the area of recycling and waste treatment, food processing, pharmaceutics, wood processing, plastic industries, mining and mineral processing, industrial production of ceramics and glass etc.
