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Advantages of metal detector Quicktron 05 A

  • Highest sensitivity in long-term operation
  • Low height and compact dimensions
  • Economical version - attractive price/performance ratio
  • Metal separator for installation in free-fall lines with apertures from 50 to 300 mm
  • Digital signal processing for best detection
  • Easy 4-button intuitive operation
  • Version for ATEX, high-temperature
  • Robust detector design for maximum working life
  • Proven by years of use in harsh environments

Gravity free-fall style metal detector QUICKTRON 05 A

The highly sensitive gravity style QUICKTRON 05 A metal separator is used to detect and reject metal contaminants from bulk materials gravitationally transported in pipelines. The detector is fully automatic, equipped with a high-speed reject flap that instantly diverts the contaminant from the product stream and minimizes the loss of a good product.

The advantageous price and high sensitivity make the QUICKTRON 05 A the most often used gravity style metal detector used to check free flowing gravity fed bulk materials.

Digital signal processing enables excellent detection results and the robust detector design contributes to its maximum lifetime.

The QUICKTRON 05 A detector is easily integrated into existing installation thanks to its low overall height and compact dimensions.

We supply this gravity free-fall style metal separator for pipes with a diam. of 50 – 300 mm as standard. We can also offer this detector for pipes of other diameters and shapes (square, rectangular).

The open frame construction allows unlimited accessibility to all components for easy cleaning.

This detector is equipped with a powerful AMD 05 control unit with a range of advanced functions such as automatic product setup, automatic calibration, or the digital filtration system. The unit is fitted with a 5-line LCD display and controlled by 4 ergonomic buttons. Its operation is simple and intuitive. The control unit is installed on the detector frame, but it can be also placed outside the detector.

Principle advantages of a gravity free-fall style metal detector

  • Metal detector for inspection of bulky material during free fall. All metal particles are detected and it is both off-shell particles and the ones in the form of inclusions in the end product.
  • Extremely exact and reliable detection of metals.
  • Resistant and robust – favourable investment.
  • Versions with the ATEX certificate are available.
  • Compactness making the integration into already existing production plants and lines easier.

Working principle

Working principle of the metal detector QUICKTRON 05 AThe metal detector of the Quicktron series is installed in a pipeline, transporting free-falling bulk material. The inspected material passes through the reject assembly. If the material is contaminated with metal particle(s), the contaminant in the product stream alters the high frequency field generated by the search coil. The electronics evaluate this signal and generate an impulse for the solenoid valve and double actuating air cylinder of the reject assembly. The contaminant is instantly diverted from the good product stream assuring minimal good product loss. The reject flap then automatically returns to its normal position. The detector operation including the elimination of contaminants is fully automatic.

Thanks to the high-speed reject flap, its operation is very fast and accurate enabling minimization of the loss of good material.The reject time is adjustable - In the case of several metal particles being present, the reject time will be extended accordingly to assure a metal free product..

The QUICKTRON 05 A gravity free-fall style metal detector is:

  • Reliable – in process and detection
  • Durable – in technology and performance
  • Flexible – in size and use

Optional equipment

The QUICKTRON 05 A detectors can be supplied with a wide range of additional equipment:

  • Signal units – beacon, buzzer, beacon with siren
  • Extended self-monitoring - air pressure, diverter function
  • Air compressor
  • Compressed air tank

Special design

Do you have special requirements for a metal detector design? The most common requirements include:

  • Stainless steel version
  • Version for overpressure applications up to 0.3 bar
  • High temperature versions
  • Units painted to customer specific color code
  • Explosion proof versions
  • Detector with the control display and/or control unit in a separate box

Materials employed

  • Frame – stainless steel (1.4301 / SS 304)
  • Detection coil - aluminum, optionally stainless steel (1.4301 / SS 304)
  • Control box – sheet steel, as an option stainless steel (1.4301 / SS 304)
  • Cover plate – PP (polypropylene)
  • Sensor tube – PP (polypropylene), as an option TIVA
  • Connection flange - stainless steel (1.4301 / SS 304)
  • Reject flap - stainless steel (1.4301 / SS 304)

Dimensions

Dimensions of gravity free-fall style metal detector QUICKTRON 05 A

A: (mm)B: (mm)C: (mm)D: (mm)E: (mm)F: (mm)G: (mm)H: (mm)I: (mm)
50 70 86 100 8xM5 220 300 100 180
70 70 86 100 8xM5 220 300 100 180
80 120 140 160 8xM5 300 300 154 215
100 120 140 160 8xM5 300 300 154 215
120 120 140 160 8xM5 300 300 154 215
150 200 225 246 8xM5 370 370 203 255
200 200 225 246 8xM5 430 430 203 255
250 300 325 360 8xM5 530 530 322 180
300 300 325 360 8xM5 630 630 322 180

J: (mm)K: (mm)L: (mm)M: (mm)N: (mm)O: (mm)P: (mm)R: (mm)Weight (kg)
250 260 310 - - 72 4xM5 490 25
250 260 310 - - 130 4xM5 490 25
330 340 400 35 10 108 6xM5 650 35
330 340 400 28 10 130 6xM5 650 40
330 390 450 28 10 150 6xM5 700 45
380 405 470 36 5 180 6xM5 800 55
460 605 670 37 5 230 6xM5 1000 65
560 605 665 48 5 280 6xM5 1200 130
660 805 865 50 5 366 8xM10 1400 160

We can supply units with different height, inside diameters, frames, etc. to meet your requirements.

We will ask you to specify the required modifications so that the offer can be elaborated exactly according to your requirement.

Sensitivity of a metal detector

The detector sensitivity depends on many parameters, such as the aperture diameter (the smaller the aperture, the higher the sensitivity), the material speed, the density of the product, its temperature, humidity, etc.

Maximum obtainable sensitivity can be established by testing your product sample in our laboratory.  We will perform these tests free of charge. Please contact us, we will discuss the test execution as well as the dispatch of your material samples.17.03.2022

The QUICKTRON 05 A sensitivity diagram:

Model 50 70 80 100 120 150 200 250 300
Sensitivity – steel ball dia. (mm) 0,3 0,45 0,5 0,6 0,7 0,9 1,0 1,5 1,75

AMD 05 Control unit

A first-rate control unit is essential for the proper functioning of any detector. Our control unit is made with an emphasis on the high quality of workmanship and of the employed components.

AMD 05 Control unitThe result is a stable control unit with a wide range of functions (just to name a few):

  • Control unit (of single board design) with built-in regulated power supply for reliable performance and ease of service
  • Auto-balance including the suppression of interfering signals and automatic sensitivity calibration
  • Multi-filter system using digital filtration for maximum stability in harsh environments
  • Narrow detection zone provides an accurate location of the metallic particle in the detection field allowing precise separation
  • Self-monitoring system ensures that all important components function properly
  • Easy 4-button intuitive operation
  • 5-line back-lit LCD display
  • Product storage memory backup – for up to 500 products

Scope of delivery

The delivery of QUICKTRON 05 A detectors includes:

  • Detection head
  • Reject unit including pneumatic components such as air pressure regulator, etc.
  • Control unit (= electronics mounted in a metal cabinet)
  • Connecting cables
  • Installation hardware
  • User manual

Datasheet

display PDF

  • Power supply: 100 – 240 V AC, 50/60 Hz
  • Power consumption: max. 50 W
  • Type of protection: IP 66 (IP 69 K)
  • Min. working temperature: - 10 °C
  • Max. working temperature: + 50 °C
  • Relative air humidity: 0 – 95 % (without condensation)
  • The conveying speed at which metals can be reliably detected: 1,5 – 6,0 m/s
  • Power cable: 1.8 m with plug

The QUICKTRON 05 A is designed as an economical option with an attractive price-to-performance ratio — combining high sensitivity through digital signal processing with a robust construction for maximum service life. Compared to the QUICKTRON 03 R, it offers a wider aperture range (DN 50–300 mm versus DN 30–200 mm) and the more advanced AMD 05 control unit with automatic product setup, automatic calibration, and memory for up to 500 product settings. These features make it the most frequently used gravity fall detector for inspecting bulk materials transported by free fall.

The detector is designed for bulk materials transported gravitationally through pipelines — most commonly granules, regrind, flakes, and ground material in the plastics and recycling industries, as well as chemical, rubber, and mechanical engineering applications. It is also used in the food industry, for example in the production of spices and dried herbs, where reliable elimination of metal contaminants from free-falling product is essential. The detector protects downstream equipment (injection moulding machines, extruders) from damage caused by metal contamination and helps maintain the quality of the final product.

Sensitivity depends primarily on the aperture diameter — the smaller the diameter, the higher the sensitivity. For the QUICKTRON 05 A with the smallest aperture of DN 50 mm, we can detect a steel sphere from 0.3 mm; for the largest standard aperture of DN 300 mm, the minimum detectable size is 1.75 mm. Material speed (1.5–6.0 m/s), density, temperature, and moisture content also influence sensitivity — we therefore recommend verifying the parameters with a free test using your specific material.

We supply detectors for pipeline diameters from DN 50 to DN 300 mm as standard. On request, we can supply a detector with a different height, aperture diameter, frame configuration, or even a non-standard pipe cross-section (square, rectangular) to suit the specific requirements of your production process.

The AMD 05 control unit provides automatic product setup with interference signal suppression, automatic sensitivity calibration, digital signal filtering for stable operation in demanding environments, and continuous system function monitoring. It is operated using 4 ergonomic buttons and a five-line backlit LCD display; settings for up to 500 products can be stored in memory. The unit can be mounted directly on the detector frame or installed remotely. Optional accessories include warning devices (beacon, buzzer), air pressure and flap position monitoring, an air compressor, and a compressed air vessel.

Yes, we supply the detector in a full range of special versions — including ATEX-certified versions for use in potentially explosive atmospheres, high-temperature versions, versions for pressurised applications up to 0.3 bar, and fully stainless steel versions (grade 1.4301 / SS 304). When enquiring, please specify the required ATEX zone and category, or the specific operating conditions, so we can propose the appropriate configuration.

The standard supply includes the detection head, the rejection unit with pneumatic components and air pressure regulator, the AMD 05 control unit, connecting cables, installation hardware, and a user manual. The low installation height and compact dimensions make it easy to integrate into existing pipelines without major structural modifications. We manage the entire project — we visit, measure, manufacture to specification, install, commission, and train your operators; authorised warranty and after-sales service is also included.

Yes — we carry out tests of your material on our equipment free of charge, with a guaranteed result within three days. Tests are particularly important for correctly determining the sensitivity of the detector, as performance depends on the specific material and operating conditions. Simply contact us, we will arrange the sending of samples and prepare a test report.

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