Metal detector for the installation in pipelines QUICKTRON 07 RH HyQ Clean
The highly sensitive QUICKTRON 07 RH HyQ Clean gravity free-fall style metal detector for the examination of free-falling bulk materials. The QUICKTRON 07 is a synonym for metal detectors with the highest detection accuracy and reliability. The detector coil has several layers of shielding and does not require a plastic sensor tube. This makes the detector immune to external electromagnetic interference, allowing for extremely accurate metal detection.
The detector is fully automatic, equipped with a high-speed reject flap that instantly diverts the contaminant from the product stream and minimizes the loss of a good product.
The QUICKTRON 07 RH HyQ Clean detector is easily integrated into existing installation thanks to its low overall height and compact dimensions.
It is made of stainless steel with an emphasis on hygienic design. It meets the strictest hygiene requirements, it is easy to clean and resistant to most cleaning procedures. There are no dead spots where the material could settle or accumulate!
The hygienic design and extreme sensitivity make the QUICKTRON 07 RH HyQ Clean detector the absolute top among gravity free-fall style metal detectors is used to detect and reject metal contaminants from bulk materials gravitationally transported in pipelines.
This detector is fitted with a first-rate AMD 07 control unit with a range of advanced functions. The unit is equipped with a touch screen, so its operation is simple and intuitive.It enables permanent monitoring of electronic and mechanical parts. The mesuNET system allows remote access to the device. The control unit is a part of the detector but it can also be placed outside the detector.
We supply this metal separator for pipes with a diameter of 80 – 300 mm as standard. We can also offer a detector for pipes of other diameters and shapes (square, rectangular).
Principle advantages of a gravity free-fall style metal detector
- Metal detector for inspection of bulky material during free fall fulfilling the highest hygienic requirements at the same time.
- All metal particles are detected and it is both off-shell particles and the ones in the form of inclusions in the end product.
- Extremely exact and reliable detection of metals.
- Resistant against electromagnetic disturbance.
- Easy cleaning – fulfils the strictest hygienic requirements.
- Compactness making the integration into already existing production plants and lines easier.
Principle advantages of a gravity free-fall style metal detector
- Metal detector for inspection of bulky material during free fall. All metal particles are detected and it is both off-shell particles and the ones in the form of inclusions in the end product.
- Extremely exact and reliable detection of metals.
- Resistant and robust – favourable investment.
- Versions with the ATEX certificate are available.
- Compactness making the integration into already existing production plants and lines easier.
The QUICKTRON 07 RH HyQ Clean gravity free-fall style metal detector is:
- Reliable – in process and detection
- Fast – in response and cleaning
- Conforming – in design and data management
Hygienic design
Easy disassembly – the reject unit can be dismantled in less than 1 minute and without tools!
The reject flap can also be easily and quickly dismantled and cleaned.
Optional equipment
The QUICKTRON 07 RH HyQ Clean detectors can be supplied with a wide range of additional equipment:
- Signal units – beacon, buzzer, beacon with siren
- MesuSET – operation of detector via laptop
- MesuNET – network integration and remote maintenance
- Air compressor
- Compressed air tank
Special design
Do you have special requirements for a metal detector design? The most common requirements include:
- Explosion proof versions
- Units painted to customer specific color code
Materials employed
- Frame – stainless steel (1.4301 / SS 304)
- Detection coil - stainless steel (1.4301 / SS 304)
- Control box - stainless steel (1.4301 / SS 304)
- Sensor area – PE (polyethylene) antistatic food, FDA conforming
- Connection flange - stainless steel (1.4301 / SS 304)
- Reject flap - stainless steel (1.4301 / SS 304)
Dimensions
| A1: (mm) | A2/A3: (mm) | B: (mm) | C: (mm) | D: (mm) | E: (mm) | F: (mm) | G: (mm) | H: (mm) |
|---|---|---|---|---|---|---|---|---|
| 80 | 100 | 42 | 190 | 280 | 350 | 220 | 230 | 600 |
| 100 | 100 | 73 | 190 | 280 | 350 | 220 | 230 | 680 |
| 120 | 120 | 80 | 190 | 280 | 350 | 220 | 230 | 700 |
| 150 | 150 | 80 | 190 | 360 | 385 | 290 | 300 | 825 |
| 200 | 200 | 90 | 225 | 370 | 435 | 380 | 320 | 980 |
| A: (mm) | B: (mm) | C: (mm) | D: (mm) | E: (mm) | F1: (mm) | F2: (mm) | G: (mm) | H: (mm) |
|---|---|---|---|---|---|---|---|---|
| 250 | 125 | 255 | 450 | 500 | 345 | 370 | 490 | 1250 |
| 300 | 150 | 295 | 550 | 585 | 355 | 485 | 580 | 1600 |
We can supply units with different height, inside diameters, frames, etc. to meet your requirements.
We will ask you to specify the required modifications so that the offer can be elaborated exactly according to your requirement.
Sensitivity of a metal detector
The detector sensitivity depends on many parameters, such as the aperture diameter (the smaller the aperture, the higher the sensitivity), the material speed, the density of the product, its temperature, humidity, etc.
Maximum obtainable sensitivity can be established by testing your product sample in our laboratory. We will perform these tests free of charge. Please contact us, we will discuss the test execution as well as the dispatch of your material samples.17.03.2022
Metal detector QUICKTRON 07 RH HyQ Clean sensitivity table
| Model | 80 | 100 | 120 | 150 | 200 | 250 | 300 |
|---|---|---|---|---|---|---|---|
| Sensitivity – steel ball dia. (mm) | 0,4 | 0,4 | 0,5 | 0,6 | 0,8 | 1,0 | 1,2 |
AMD 07 Control unit
A first-rate control unit is essential for the proper functioning of any detector. Our control unit is made with an emphasis on the high quality of workmanship and components.
The result is a stable control unit with a wide range of functions (just to name a few):
- Communication via Ethernet = unlimited flexibility
- Compact control unit
- Auto-balance including the suppression of interfering signals and automatic sensitivity calibration
- Dynamic auto-tracking – maximum sensitivity in operation
- Multi-filter system using digital filtration for maximum stability in harsh environments
- Self-monitoring system ensures that all important components function properly
- Narrow detection zone provides an accurate location of the metallic particle in the detection field allowing precise separation
- Easy intuitive operation – essential for detector operation
- 5.7" Color display
- Product storage memory backup – for up to 500 products
- Metal detector network and remote service - diagnostics, parameter change, SW update
- USB data media – USB data connection is a standard equipment to store data, carry out easy SW update, upload additional files etc.
Scope of delivery
The delivery of QUICKTRON 07 RH HyQ Clean detectors includes:
- Detection head
- Reject unit including pneumatic components such as air pressure regulator, etc.
- Control unit (= electronics mounted in a metal cabinet)
- Connecting cables
- Installation hardware
- User manual
- Power supply: 100 – 240 V AC, 50/60 Hz
- Power consumption: max. 50 W
- Type of protection: IP 66
- Min. working temperature: - 10 °C
- Max. working temperature: + 50 °C
- Relative air humidity: 0 – 95 % (without condensation)
- The conveying speed at which metals can be reliably detected: 1,5 – 6,0 m/s
- Power cable: 1.8 m with plug
