Gravity metal detector QUICKTRON 03 R
The cost-effective QUICKTRON 03 R gravity free-fall style metal detector can detect and reject metal contaminants from bulk materials gravitationally transported in pipelines. It is often used to detect metals not only in plastic material (granules, regranulate, flakes), but also in other bulk materials.
The detector is fully automatic, equipped with a high-speed reject flap that instantly diverts the contaminant from the product stream and minimizes the loss of a good product.
The main advantages of this metal detector include the low price (resulting in a very fast return on investment) and easy installation.
The QUICKTRON 03 R detector is easy to integrate into existing technologies thanks to its low height and compact dimensions.
We supply this detector with an inlet opening of 30 – 200 mm as standard.
The control unit is very simple to operate, stable and resistant.
Principle advantages of a gravity free-fall style metal detector
- All metals both free and hidden in the material are detected and separated automatically.
- Excellent ratio price/performance.
- Optimum solution for cleaning various sorts of crushings and preservation of machinery.
- Easy building-in.
Working principle
The metal detector of the Quicktron series is installed into a pipeline used for the transport of free-falling bulk materials. The inspected material passes through the reject assembly. If the material is contaminated with metal particles, the contaminant in the product stream alters the high frequency field generated by the search coil. The electronics evaluate this signal and generate an impulse for the solenoid valve and double actuating air cylinder of the reject assembly. The contaminant is instantly diverted from the good product stream assuring minimal good product loss. The reject flap then automatically returns to its normal position. The detector operation including the ejection of the detected contaminant is fully automatic.
Thanks to the high-speed reject flap, its operation is very fast and accurate enabling minimization of the loss of good material.The reject time is adjustable.
The QUICKTRON 03 R gravity free-fall style metal detector is:
- Reliable – in process and detection
- Durable – in technology and performance
- Easy - installation and operation
Optional equipment
The QUICKTRON 03 R detectors can be supplied with a wide range of additional equipment:
- Signal units – beacon, buzzer
- Air compressor
- Compressed air tank
- Special length of connecting cables
- Self-monitoring - air pressure, reject flap
- Reject counter
Dimensions
| DN 30 | DN 50 | DN 70 | DN 80 | DN 100 | DN 120 | DN 150 | DN 200 | |
|---|---|---|---|---|---|---|---|---|
| A | 420 | 420 | 420 | 577 | 577 | 560 | 650 | 800 |
| B | 18 | 18 | 18 | 35 | 35 | 18 | 17 | 100 |
| C | 300 | 300 | 300 | 400 | 400 | 400 | 450 | 500 |
| D | 250 | 250 | 250 | 330 | 330 | 330 | 380 | 460 |
| E | 60 | 60 | 60 | 67,5 | 67,5 | 67,5 | 77,5 | 81 |
| F | 290 | 290 | 290 | 410 | 410 | 410 | 240/480 | 270/540 |
| G | 330 | 330 | 330 | 430 | 430 | 430 | 480 | 530 |
| H | Ø 32 | Ø 45 | Ø 70 | Ø 80 | Ø 98 | Ø 111 | Ø 142 | Ø 177 |
| I | 95 | 95 | 95 | 125 | 125 | 125 | 160 | 165 |
| K | -0 | -0 | -0 | 35 | 28 | 28 | 36 | 37 |
| L | -0 | -0 | -0 | NW Ø 80 | NW Ø 100 | NW Ø 120 | NW Ø 150 | NW Ø 200 |
| M | NW Ø 80 | NW Ø 80 | NW Ø 80 | NW Ø 80 | NW Ø 100 | NW Ø 120 | NW Ø 150 | NW Ø 200 |
| N | NW Ø 80 | NW Ø 80 | NW Ø 80 | NW Ø 80 | NW Ø 100 | NW Ø 120 | NW Ø 150 | NW Ø 200 |
| O | 4xM5/72 | 4xM5/72 | 4xM5/130 | 6xM5/Ø108 | 6xM5/Ø130 | 6xM5/Ø150 | 6xM5/Ø180 | 6xM5/Ø230 |
| P | 134 | 134 | 134 | 202 | 202 | 185 | 230 | 376 |
| R | 135 | 135 | 135 | 202 | 202 | 185 | 230 | 401 |
| S | 275 | 275 | 275 | 320 | 320 | 320 | 300 | 300 |
| Weight (kg) | 18 | 18 | 18 | 37 | 37 | 37 | 48 | 61 |
We can supply units with different height, inside diameters, frames, etc. to meet your requirements.
We will ask you to specify the required modifications so that the offer can be elaborated exactly according to your requirement.
Overview chart of the QUICKTRON 03 R detector capacity:
| Model | QUICKTRON 03 R 30 | QUICKTRON 03 R 50 | QUICKTRON 03 R 70 | QUICKTRON 03 R 80 | QUICKTRON 03 R 100 | QUICKTRON 03 R 120 | QUICKTRON 03 R 150 | QUICKTRON 03 R 200 |
|---|---|---|---|---|---|---|---|---|
| Capacity (l/hour) | 1000 | 2800 | 5500 | 7200 | 11200 | 16100 | 25200 | 44800 |
Sensitivity of a metal detector
The detector sensitivity depends on many parameters, such as the aperture diameter (the smaller the aperture, the higher the sensitivity), the material speed, the density of the product, its temperature, humidity, etc.
Maximum obtainable sensitivity can be established by testing your product sample in our laboratory. We will perform these tests free of charge. Please contact us, we will discuss the test execution as well as the dispatch of your material samples.17.03.2022
Sensitivity chart of the QUICKTRON 03 R detector
| Model | QUICKTRON 03 R 30 | QUICKTRON 03 R 50 | QUICKTRON 03 R 70 | QUICKTRON 03 R 80 | QUICKTRON 03 R 100 | QUICKTRON 03 R 120 | QUICKTRON 03 R 150 | QUICKTRON 03 R 200 |
|---|---|---|---|---|---|---|---|---|
| Aperture diameter (mm) | 30 | 50 | 70 | 80 | 100 | 120 | 150 | 200 |
| Sensitivity – Fe ball (mm) | 0,5 | 0,6 | 0,7 | 0,8 | 1,0 | 1,0 | 1,5 | 1,75 |
AMD 03 Control unit
A first-rate control unit is essential for the proper functioning of any detector. Our control unit is made with an emphasis on the high quality of workmanship and of the employed components.
The result is a stable control unit with a wide range of functions (just to name a few):
- Easy control
- Self-monitoring system ensures that all important components function properly
- Reduction of conveyor vibration
- Simple maintenance and diagnostics
- Continuous balance unit
- Optical detection and failure signaling
Scope of delivery
The delivery of QUICKTRON 03 R detectors includes:
- Detection head
- Control unit (= electronics mounted in a metal cabinet)
- Connecting cables
- Installation hardware
Datasheet
- Power supply: 100 – 240 V AC, 50/60 Hz
- Power consumption: max. 50 W
- Type of electrical protection: IP 54
- Min. working temperature: - 10 °C
- Max. working temperature: + 50 °C
- Relative air humidity: 0 – 95 % (without condensation)
- Compressed air connection: 6 - 10 bar
- Adjustable reject time: 0.14 – 19 s
- Material: diameter of up to 10 mm
- Power cable: 1.8 m with a plug
The QUICKTRON 03 R is equipped with a single high-speed rejection flap that reliably separates metals from standard bulk materials such as granules, regrind and crushed material. The QUICKTRON 03 E, by contrast, features a double rejection flap that prevents pipe blockages — making it the right choice exclusively for lightweight film flakes, where a single flap cannot guarantee smooth flow. If your operation processes standard bulk materials and you require an attractive price-to-performance ratio, the QUICKTRON 03 R is the right choice.
The detector is designed for bulk materials conveyed by gravity through pipelines — most commonly plastic granules, regrind, flakes and crushed material in the plastics and recycling industry, as well as other bulk materials in chemical, rubber or engineering operations. The detector protects downstream machinery (injection moulding machines, extruders) from damage caused by metal contaminants and helps maintain the quality of the final product.
Sensitivity depends primarily on the aperture diameter — the smaller the diameter, the higher the sensitivity. For the QUICKTRON 03 R with the smallest aperture of DN 30 mm, we can detect an Fe sphere from 0.5 mm; for the largest aperture of DN 200 mm, the minimum detectable size is 1.75 mm. Material flow rate, density, temperature and moisture content also affect sensitivity — we therefore recommend verifying parameters with a free test on your specific material.
We supply aperture diameters from DN 30 to DN 200 mm, with throughput capacity ranging from 1,000 (DN 30) to 44,800 litres per hour (DN 200). If the standard dimensions do not suit your operation, we will manufacture the detector to your specifications with a different diameter, height or frame configuration.
The AMD 03 control unit provides simple operation, visual signalling of detection and faults, suppression of conveyor vibration effects and continuous balancing. Optional accessories include an air compressor or compressed air tank, warning devices (beacon, buzzer), monitoring of air pressure and flap position, and a rejection cycle counter. We will adjust the cable length to suit the requirements of your specific installation.
Yes, we also offer gravity free-fall detectors in ATEX versions for use in potentially explosive atmospheres. When enquiring, please specify the required ATEX zone and category so we can propose the correct design for your operation.
The standard delivery includes a detection head, the AMD 03 control unit, connecting cables and an operating manual. Compact dimensions and low overall height facilitate integration into existing lines without extensive structural modifications. We manage the entire project — we visit, measure, manufacture to specification, install, commission and train the operators; authorised warranty and post-warranty service is also included.
Yes — we will carry out tests of your material on our equipment free of charge, with a guaranteed result within three days. Tests are essential above all for correctly determining detector sensitivity, as performance depends on the specific material. Simply contact us, we will agree on sending samples and prepare a test protocol.