Mobile pipe metal detector MEATLINE 07
The MEATLINE 07 mobile pipe metal detector is equipped with an integrated control unit for use in the sausage and meat industry.Thanks to the linking gear extension it can be connected to a vacuum filler (stuffer) or a patty former in order to detect metal particles in ground meat products.
The MEATLINE 07 can be also installed in pneumatic conveying systems.
It is made of stainless steel with an emphasis on hygienic design. There are no dead spots where the material could settle or accumulate!
It is a synonym for metal detectors with high detection accuracy and reliability.This detector is fitted with a top-class AMD 07 control unit with a range of advanced functions. The unit is equipped with a touch screen, so its operation is simple and intuitive.
The detector coil has several shielding layers and does not require a plastic sensing tube. Thanks to this design the detector is immune to external electromagnetic interference and allows extremely accurate metal detection.
The MEATLINE 07 metal detector enables the metal detection at a speed of up to 1.2 m/s!
Principle advantages of a pipeline metal detector
- Mobile metal detector for connection to vacuum filler for detection from pasty products such as for example during the production of meat products. The detector is bedded with AMD 07 evaluation electronic to give the guarantee of maximum exactness and effective data managements. Thanks to the intuitive colour touch display this metal detector is effective and easily usable. All metal particles are detected and it is both off-shell particles and the ones in the form of inclusions in the end product.
- Connectable to all common commercial vacuuom filling machines.
- Low-budget and toolles cleaning in mere several steps.
- Suitable also for high-pressure cleaning.
The MEATLINE 07 gravity free-fall style metal detector is:
- Reliable – in process and detection
- Durable – in technology and performance
- Comfortable – in design and data management
Optional equipment
The MEATLINE 07 detectors can be supplied with a wide range of additional equipment:
- Signal units – beacon, buzzer etc.
- Metal spheres in plastic to verify sensitivity of the detector
- WiFi
- The mesuNET system arranges for remote maintenance and network integration of the device .
- Electronic adapter - coordinates the interaction between the stuffer, clipper and detector
- Collection container for contaminated material
- Station for testing metal spheres in plastic - to ensure regular testing of detector sensitivity
Special design
Do you have special requirements for a metal detector design? The most common requirements include:
- Units painted to customer specific color code
- Special power supply, terminals, etc.
- 1. Special dimensions for the production of ham: DN 80 and 100
Sensitivity of a metal detector
The detector sensitivity depends on many parameters, such as the aperture diameter (the smaller the aperture, the higher the sensitivity), the material speed, the density of the product, its temperature, humidity, etc.
Maximum obtainable sensitivity can be established by testing your product sample in our laboratory. We will perform these tests free of charge. Please contact us, we will discuss the test execution as well as the dispatch of your material samples.17.03.2022
Diagram of the MEATLINE 07 detector sensitivity:
| Sensitivity (mm) | ||
|---|---|---|
| Fe | NonFe | SS |
| 0,90 | 1,20 | 1,75 |
AMD 07 Control unit
A first-rate control unit is essential for the proper functioning of any detector. Our control unit is made with an emphasis on the high quality of workmanship and components.
The result is a stable control unit with a wide range of functions (just to name a few):
- Communication via Ethernet = unlimited flexibility
- Compact control unit
- Auto-balance including the suppression of interfering signals and automatic sensitivity calibration
- Dynamic auto-tracking – maximum sensitivity in operation
- Multi-filter system using digital filtration for maximum stability in harsh environments
- Self-monitoring system ensures that all important components function properly
- Narrow detection zone provides an accurate location of the metallic particle in the detection field allowing precise separation
- Easy intuitive operation – essential for detector operation
- 5.7" Color display
- Product storage memory backup – for up to 500 products
- Metal detector network and remote service - diagnostics, parameter change, SW update
- USB data media – USB data connection is a standard equipment to store data, carry out easy SW update, upload additional files etc.
Scope of delivery
The delivery of MEATLINE 07 detectors includes:
- Mobile frame for mounting the detector
- Detection head with the integrated control unit and protection cover against water splash (pressure washer safe)
- Power and connection cables
- Instruction manual
- Power supply: 100 – 240 V AC, 50/60 Hz
- Power consumption: max. 75 W
- Type of protection IP 69 K
- Min. operating temperature: - 10 °C
- Max. operating temperature: + 50 °C
- Relative air humidity: 0 – 95% (without condensation)
- The material speed at which metals can be reliably detected: max. 1,2 m/s
- Reaction time (adjustable): 0.1 – 30 s
- Compressed air connection: 7 – 10 bar
- Operating pressure: 6 bar
- Power cable: 1.8 m with the plug
Pipeline metal detectors for liquids and pasty products are specialised devices designed to detect metal contaminants in liquid and pasty products transported through pressure or pump pipelines. They are installed in production lines of the food, meat and sausage industry, where they ensure continuous inspection of material during the production of products such as jam, oil, baby food or meat products.
We offer three models: Pipeline style metal detector PIPELINE 07 O (with a three-way separation valve and AMD 07 control unit), Pipeline style metal detector PIPELINE 05 (flexible system for various operating pressures and temperatures, with AMD 05 control unit, without rejection valve) and Mobile pipeline metal detector MEATLINE 07 (specially designed for the meat and sausage industry, mobile, with AMD 07 control unit).
Sensitivity depends on the specific model, pipe diameter, speed and product properties. The category as a whole achieves sensitivity from 0.25 mm for metal particles. For the Mobile pipeline metal detector MEATLINE 07, sensitivity is specified as Fe 0.90 mm, NFe 1.20 mm and SS 1.75 mm. For precise sensitivity determination for a specific application, we recommend a free material test.
Our pipeline metal detectors are designed for operation at pressures up to 30 bar. They are resistant to water, vibration and external electromagnetic interference. Variants are available for aggressive media, aseptic filling or high product temperatures. The detectors meet hygienic requirements for use in the food industry and are made from materials suitable for contact with food.
The three-way separation valve is an integrated rejection system in the Pipeline style metal detector PIPELINE 07 O. When a metal contaminant is detected, the valve automatically redirects the flow of contaminated product to a waste channel, while the remaining material continues through the production process. The Pipeline style metal detector PIPELINE 05 is supplied without a rejection valve — the rejection system is in this case configured according to specific customer requirements.
The detectors are equipped with two types of control units. The models Pipeline style metal detector PIPELINE 07 O and Mobile pipeline metal detector MEATLINE 07 use the AMD 07 unit with a 5.7" colour touch display, Ethernet connectivity, remote mesuNET access and memory for 500 products. The Pipeline style metal detector PIPELINE 05 is equipped with the AMD 05 unit with a 5-line LCD display, 4 buttons and memory for 500 products.
MEATLINE 07 is specially designed for the meat and sausage industry. As a mobile device, it can be connected directly to a vacuum filler for metal detection in pasty products during the production of meat products. It is made entirely of stainless steel with an emphasis on hygienic design — no inaccessible corners or blind pockets. It enables detection at product speeds of up to 1.2 m/s, and its IP 69 K protection rating ensures resistance to intensive washing.
We provide comprehensive service support: site visit, measurement and solution design, custom manufacturing, installation, commissioning and operator training, and authorised service. We guarantee material tests to be carried out within three days — free of charge. Test reference standards are available for regular sensitivity verification. On models with the AMD 07 control unit, mesuNET remote access is available for monitoring and managing the detector over the network.